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DIAMETERS OF ALL SUNDIAL WIRES

Please check that the diameter of each wire you order will fit in the aperture for which it is intended.

The measurements in mm are more accurate than the measurements in inches.

Also, please do not choose solely based on what fits. Please make sure the gauge you choose is appropriate for the electrical draw of your device or fixture.

Please note that the parallel wire has two dimensions, height and width, since its shape is rectangular rather than round.

Twisted wire is measured at its widest point.

Gauge Wire Style Diameter
in Inches
Diameter
in mm
14-gauge Pulley Cord 5/16" 8.7 mm
18-gauge Pulley Cord 1/4" 7.1 mm
16-gauge Overbraid 1/4" 6.8 mm
18-gauge Overbraid 7/32" 6.1 mm
16-gauge Twisted Pair 1/4" 6.9 mm
18-gauge Twisted Pair 1/4" 6.5 mm
20-gauge Twisted Pair 5/32" 4.2 mm
22-gauge Twisted Pair 1/8" 3.7 mm
18-gauge Parallel 7/32" wide x 3/16" high 5.7 mm wide x 4.8 mm high
12-gauge Single Conductor 3/16" 4.9 mm
14-gauge Single Conductor 5/32" 4.1 mm
18-gauge Single Conductor 1/8" 3.3 mm

 



DIAMETERS OF PLUG OPENINGS

This table lists the size of the openings where the wire is inserted in the plugs we sell.

Please note the rectangular plug has a rectangular opening, hence the two dimensions. All the other plugs have round openings.

All of the button plug styles have the same diameter opening.

Plug Style Diameter
in Inches
Diameter
in mm
Button 9/32" 7.5 mm
Rectangular 7/16" x 5/16" 11.2 mm x 8.4 mm
Round with Neck 13/32" 10.7 mm

 



Wanted, knobs and tubes


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UL Ratings for Sundial's Cloth-Covered Wire

UL-Recognized vs. UL-Listed

People often ask us why our wire is UL-recognized rather than UL-listed. The term UL-listed is used for assembled products, such as a lamp or fan. UL-listed assemblies must be composed of UL-recognized components. Since wire is a component, not an assembly, it is UL-recognized rather than UL-listed.

UL-Recognized Wires

Some of our single-conductor and twisted pair wires are UL-Recognized under UL standard 758, Appliance Wiring Material, under the following UL styles:


gauges UL style number max. temperature max. Voltage
12-18 1016 105 C. 600
20-22 1009 90 C. 300

The reason that some of our twisted pair and single-conductor wires are UL-recognized and some are not is due to the fact that there is no lacquer on our wires. Previously, UL was recognizing wire made to the UL standard 758, styles 1016 and 1009, when it was not lacquered. Recently they have said that they will no longer do that. If the wire is not lacquered, it will not be considered UL under those specifications. However, we still have wire in stock that was UL approved under UL 758, even though it too is not lacquered. Please note that the construction of our wires has not changed, just UL's willingness to recognize it. We plan to take steps in the future to get our non-lacquered wires approved under different standards.

Wires recognized under UL standard 758 are approved for internal wiring but not as power cords which would be under UL standard 62, Flexible Cords and Cables. However, since the wires are UL-recognized, the UL inspector for your assembly can, at his/her discretion, accept them as UL-recognized components.

Non-UL-Recognized Wires

The following styles of Sundial Wire are not UL-recognized:

  • some twisted pair wires
  • some single-conductor wires
  • pulley cord
  • overbraid
  • parallel cord
  • 12-gauge knob and tube wire

The wires internal to all of these wires except the 12-gauge and the parallel cord are constructed the same way as the style 1016 wires that we use in our twisted wires, but UL does not have an approval for wires that are twisted and then braided, only for when they are braided and then twisted. Again, a UL inspector does have the ability to approve these wires for your assembly even though they are not UL wires.